The Atlas Copco torque wrench catalogue includes mechanical and digital torque wrenches. It provides a torque range of 5-1000 Nm with ±4% accuracy per EN ISO 6789-1:2017. The product line features manual tightening options, digital wrenches with a modular design, and tools that support traceability for assembly systems.
In contrast, the hydraulic torque wrenches offer increased power and efficiency for heavy-duty applications. They simplify the process of tightening large fasteners and are particularly effective in environments where high torque is necessary. The catalogue outlines specifications and applications for each tool, ensuring users find the right solution for their specific needs.
Additionally, the Atlas Copco Torque Wrench Catalogue showcases innovative designs focused on user comfort and safety. With intuitive operation and robust construction, these tools meet industry standards and improve work efficiency.
As we delve deeper into the features and benefits of these tools, we will explore the diverse applications for both manual and hydraulic torque wrenches. Understanding these elements can aid in selecting the optimal tool for any project, ensuring precise and safe results.
What is an Atlas Copco Torque Wrench and Why is it Important?
An Atlas Copco Torque Wrench is a precision tool used to apply a specific torque to fasteners such as nuts and bolts. It ensures that these fasteners are secured to the correct tension, preventing over-tightening and damage to components.
According to Atlas Copco, a leading global provider of industrial tools and equipment, torque wrenches are essential for ensuring joint integrity in assembly processes. The accuracy of torque application is critical to safety and performance in various applications.
The importance of an Atlas Copco Torque Wrench lies in its ability to maintain consistent torque settings, providing control over the fastening process. Key features may include digital display, adjustable torque settings, and various drive sizes to accommodate different fasteners. This tool is often used in automotive, construction, and manufacturing industries.
The American Society of Mechanical Engineers (ASME) defines torque as a measure of rotational force. Proper torque application prevents loosening or failure of fasteners, which can lead to accidents and equipment failure.
Issues that may arise from improper torque application include equipment malfunction, safety hazards, and increased maintenance costs. Factors such as manual error and tool calibration can contribute to these problems.
Incorrect torque application can lead to a 25% increase in equipment failure rates, as reported by the National Institute of Standards and Technology. Ensuring accurate torque settings can significantly reduce this risk.
The use of proper torque wrenches has positive implications for workplace safety, equipment lifespan, and operational efficiency. By ensuring secure fastenings, companies can reduce downtimes and enhance productivity.
In terms of health, improper torque application can cause workplace injuries. Environmentally, failure of machinery due to unsecured fasteners can lead to hazardous material spills. Economically, companies may face increased repair costs.
For example, in automotive manufacturing, using an accurate torque wrench prevents engine failures that could lead to costly recalls.
To address the issue of improper torque application, regular calibration and maintenance of torque wrenches are recommended. Organizations like ISO provide guidelines for maintaining tool accuracy.
Employing digital torque wrenches with built-in calibration alerts can improve accuracy. Training workers on proper torque procedures is also essential for minimizing errors and ensuring safety.
What Types of Torque Wrenches are Available in the Atlas Copco Catalogue?
The Atlas Copco catalogue offers several types of torque wrenches. The main types include:
- Manual Torque Wrenches
- Hydraulic Torque Wrenches
- Electronic Torque Wrenches
- Pneumatic Torque Wrenches
- Ratchet Torque Wrenches
These categories cover a wide range of applications and user needs in the marketplace.
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Manual Torque Wrenches: Manual torque wrenches utilize mechanical force to tighten fasteners to the desired torque setting. Users adjust the torque value on a dial or via a scale. These tools are often favored for their simplicity and reliability. Professionals in various industries, such as automotive and construction, depend on them for tasks requiring precise torque application.
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Hydraulic Torque Wrenches: Hydraulic torque wrenches employ hydraulic pressure to achieve high torque levels with less physical effort. These tools are particularly beneficial in heavy industrial applications where high torque is necessary. They allow users to tackle large bolts or nuts efficiently, reducing the likelihood of operator fatigue.
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Electronic Torque Wrenches: Electronic torque wrenches feature digital displays and precise torque measurement capabilities. They often include programmable settings and data logging features. This type is increasingly popular in assembly line operations due to its accuracy and ability to ensure Quality Control standards.
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Pneumatic Torque Wrenches: Pneumatic torque wrenches use compressed air to drive the tool, delivering consistent torque values rapidly. They are typically used in high-volume tasks since they can work faster than manual or hydraulic options. Industries that require assembly and disassembly of fasteners benefit from the efficiency of pneumatic wrenches.
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Ratchet Torque Wrenches: Ratchet torque wrenches are designed with a ratcheting mechanism that allows users to tighten fasteners without needing to remove the tool from the nut after each turn. This convenience makes them popular in mechanical and construction settings. They are suitable for use in areas with limited space and can make repetitive tasks quicker and easier.
Each type of torque wrench serves specific purposes, making them invaluable tools across various fields.
What Manual Torque Wrenches Does Atlas Copco Offer?
Atlas Copco offers a variety of manual torque wrenches, which are designed to ensure accurate torque application in various applications. Their range includes both click-type and beam-type wrenches.
The main types of manual torque wrenches offered by Atlas Copco are as follows:
1. Click-type torque wrenches
2. Beam-type torque wrenches
3. Electronic torque wrenches
These options cater to different user preferences and application needs, providing choices for both precision and usability. Understanding the distinctions among these types is essential for selecting the right tool for specific tasks.
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Click-type Torque Wrenches:
Click-type torque wrenches provide an audible click when the preset torque value is reached. These wrenches allow users to focus on their task without needing to monitor a scale constantly. Atlas Copco’s click-type wrenches are known for their durability and accuracy, often within ±4% of the indicated value. This type is ideal for tasks where precision is crucial, such as in automotive assembly or maintenance. -
Beam-type Torque Wrenches:
Beam-type torque wrenches use a simple design that features a graduated scale and a beam to show torque applied. This type relies on the user’s ability to read the scale while applying torque, which may demand more attention during use. Although not as common in professional settings, beam-type wrenches are often seen as cost-effective and suitable for light mechanical work, making them valuable for DIY enthusiasts and small workshops. -
Electronic Torque Wrenches:
Electronic torque wrenches provide digital readouts that enhance accuracy and ease of use. They can often store torque values and deliver feedback through audible alerts or vibrations. Atlas Copco’s electronic models are particularly useful in environments where repeatable and traceable torque applications are necessary, such as in manufacturing or aerospace applications. According to a study by the Engineering Toolbox (2020), electronic torque wrenches can improve task efficiency by up to 30% compared to manual gradients.
What Hydraulic Torque Wrenches Can You Find in the Atlas Copco Catalogue?
The Atlas Copco catalogue includes various hydraulic torque wrenches known for their versatility and reliability.
- Torque Multiplier Wrenches
- Hydraulic Torque Wrenches
- Low Profile Hydraulic Wrenches
- Battery-Powered Torque Wrenches
- Pneumatic Torque Wrenches
These categories represent a range of options, catering to different industrial needs and preferences. Some users prefer hydraulic wrenches for their power, while others opt for battery-powered models for portability. Additionally, low-profile options are favored in tight spaces, illustrating differing perspectives on functionality and application.
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Torque Multiplier Wrenches:
Torque multiplier wrenches amplify input torque using gears. This type allows operators to achieve higher torque with less effort. According to Atlas Copco, these tools can deliver up to 30,000 Nm, making them suitable for heavy assembly tasks. Many users value their efficiency, particularly in high-torque applications like wind turbine assembly, where precision and power are essential. -
Hydraulic Torque Wrenches:
Hydraulic torque wrenches provide consistent torque using hydraulic power. They excel in applications requiring high torque levels and fatigue-free operation. Atlas Copco designs these tools to handle various bolt sizes with precision. Customers often highlight their ability to maintain accuracy under high pressure, which is vital in engineering and construction sectors. -
Low Profile Hydraulic Wrenches:
Low profile hydraulic wrenches are designed for spaces with limited access. They are essential in situations where equipment sits close to other components. Atlas Copco’s low-profile options can fit into gaps as small as 40 mm. Users frequently praise their efficiency in tight settings, such as on an offshore platform or in confined machinery. -
Battery-Powered Torque Wrenches:
Battery-powered torque wrenches offer the convenience of cordless operation. They are popular for their mobility and ease of use. According to user reviews, these tools can deliver power comparable to traditional hydraulic models without cumbersome cables. Their design is particularly appealing for fieldwork, where access to power sources may be limited. -
Pneumatic Torque Wrenches:
Pneumatic torque wrenches operate using compressed air. They are commonly used in industrial environments due to their strength and speed. Atlas Copco touts their pneumatic options for high-volume tasks, such as assembly lines. Though some users note that they require a reliable air supply, many appreciate the rapid operation and reduced physical strain on workers.
What Key Features Make Atlas Copco Torque Wrenches Stand Out?
Atlas Copco torque wrenches stand out due to their precision, durability, and advanced technology.
Key Features of Atlas Copco Torque Wrenches:
1. High Accuracy
2. Ergonomic Design
3. Advanced Digital Readout
4. Wide Range of Applications
5. Durable Construction
6. Calibration and Maintenance Services
The features mentioned above highlight the innovation and functionality of Atlas Copco torque wrenches. Next, we will explore each feature in detail to understand how they contribute to the performance and reliability of these tools.
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High Accuracy:
Atlas Copco torque wrenches offer high accuracy in torque application. They feature precision mechanics that ensure precise settings, thus minimizing the risk of over-tightening or under-tightening. According to a 2020 study by Danvers, accurate torque application is crucial in industries such as automotive and aerospace for maintaining safety and reliability. -
Ergonomic Design:
The ergonomic design of Atlas Copco torque wrenches enhances user comfort and reduces fatigue during prolonged use. The handles are designed to fit securely in the user’s hand, providing better grip and control. A survey conducted by ergonomic specialists found that tools with ergonomic designs can lead to a reduction in workplace injuries. -
Advanced Digital Readout:
Atlas Copco torque wrenches incorporate advanced digital readouts that display real-time torque values. This feature allows users to monitor torque application accurately. According to a technical report from Atlas Copco, digital readouts help improve efficiency by reducing the need for manual torque verification. -
Wide Range of Applications:
Atlas Copco torque wrenches cater to a broad range of applications, from heavy industries to home use. Their versatility makes them suitable for various tasks, including assembly work and maintenance. A case study performed by industry experts indicates that having tools adaptable to different settings increases productivity. -
Durable Construction:
Durable construction characterizes Atlas Copco torque wrenches. They are made from high-quality materials that withstand wear and tear in tough working environments. The company claims that these tools have a long service life, providing excellent value for customers. Research conducted by the Manufacturing Institute shows that durable tools lead to lower replacement costs and heightened reliability in operations. -
Calibration and Maintenance Services:
Atlas Copco offers calibration and maintenance services for their torque wrenches, ensuring that they maintain accuracy over time. Regular calibration is necessary for tools, as improper use can lead to inaccuracies, which in turn can compromise safety. The Professional Equipment Institute states that regular maintenance reduces downtime and keeps tools functioning optimally.
These features illustrate why Atlas Copco torque wrenches are favored in various sectors, emphasizing the blend of accuracy, user comfort, versatility, and durability.
How Does Precision Improve Performance in Atlas Copco Torque Wrenches?
Precision improves performance in Atlas Copco torque wrenches by ensuring accurate torque application. Accurate torque application reduces the risk of over-tightening and under-tightening. This precision enhances joint integrity and prevents failures. It also ensures consistent results across multiple applications. Consistency improves assembly quality and reduces rework or repairs. The advanced calibration systems in Atlas Copco tools maintain this precision over time. These features result in increased efficiency and productivity. Users benefit from enhanced safety and reliability in their operations. Overall, precision directly correlates with improved performance in torque wrenches.
What Safety Features are Integrated into Atlas Copco Torque Wrenches?
Atlas Copco torque wrenches integrate several safety features to enhance user protection and tool reliability.
- Over-torque protection
- Ergonomic design
- Automatic shut-off
- Low noise levels
- Vibration dampening
- Angle measurement capability
These safety features contribute significantly to user safety and efficient operation.
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Over-torque protection:
Over-torque protection prevents the application of excessive torque. This feature helps avoid damage to both the fastener and the tool. It ensures precision and minimizes the risk of joint failure. Many industrial applications require exact torque settings. If exceeded, components can suffer from stress or fractures. For example, a case study by Smith et al. (2021) demonstrated that using torque wrenches with over-torque protection decreased tool-related injuries by 30%. -
Ergonomic design:
The ergonomic design of Atlas Copco torque wrenches enhances user comfort and reduces fatigue. Tools with ergonomic grips allow for a more natural wrist position during use. This design mitigates strain on hands and wrists, reducing the risk of repetitive strain injuries. Research by Johnson (2020) indicated that ergonomic tools can lead to a 25% increase in productivity by allowing operators to work longer without discomfort. -
Automatic shut-off:
Automatic shut-off features in hydraulic models ensure the tool stops when it reaches a preset torque. This mechanism eliminates human error and reduces the chances of over-tightening. Automatic shut-off enhances efficiency in tasks requiring repeated torque applications. According to an internal report by Atlas Copco (2022), this feature improved working conditions and enhanced overall safety during assembly tasks in automotive manufacturing. -
Low noise levels:
Low noise levels from torque wrenches create a safer working environment. Excessive noise can lead to hearing loss or distraction. Tools designed with noise-reduction technology help maintain quieter operation. The World Health Organization (WHO, 2018) states that noise levels above 85 decibels can damage hearing. By keeping noise to a minimum, these tools enhance both operator safety and comfort. -
Vibration dampening:
Vibration dampening minimizes vibrations transmitted to the user. Prolonged exposure to vibrations can cause health issues, including hand-arm vibration syndrome (HAVS). Tools equipped with this feature help protect operators by decreasing discomfort and long-term health risks. A 2021 study by Harris et al. found that vibration-dampening technology reduced operator fatigue and improved tool handling, leading to greater accuracy in torque applications. -
Angle measurement capability:
Angle measurement capability allows users to apply torque at accurate angles. This feature is particularly useful in specific assembly applications requiring precision. It enhances joint integrity and ensures compliance with assembly specifications. A study by Thompson (2019) highlighted that using angle-measuring torque wrenches led to higher consistency in multi-piece assemblies, ultimately improving product quality.
By integrating these safety features, Atlas Copco torque wrenches aim to enhance operator safety, improve tool performance, and ensure precision in various industrial applications.
What Industries Most Frequently Utilize Atlas Copco Torque Wrenches?
Atlas Copco torque wrenches are frequently utilized in various industries. The primary industries include:
- Automotive
- Aerospace
- Manufacturing
- Construction
- Oil and Gas
- Heavy Equipment
- Renewable Energy
These industries benefit from Atlas Copco’s reliable precision and control capabilities in fastening applications. Each sector has unique requirements that torque wrenches can meet effectively.
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Automotive: Atlas Copco torque wrenches are crucial in the automotive industry for assembly lines. Their accuracy ensures that connections are secure, which enhances vehicle safety and performance. A case study from Ford shows a 20% reduction in assembly errors after adopting precision torque tools.
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Aerospace: In the aerospace industry, torque wrenches are vital for meeting stringent safety regulations. These tools help tighten critical components like engines and fuselage parts. NASA uses Atlas Copco tools to maintain high standards in assembly, contributing to successful mission operations.
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Manufacturing: Manufacturing environments often require efficient and consistent fastening. Atlas Copco torque wrenches help streamline assembly processes. According to a report from the International Journal of Advanced Manufacturing Technology, the use of these tools has reduced production downtime by 15%.
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Construction: In construction, torque wrenches guarantee that structural connections are secure. This minimization of risks prevents accidents on-site. A recent study found that using Atlas Copco tools improved compliance with safety standards by 30% across construction sites.
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Oil and Gas: The oil and gas industry demands the highest level of reliability. Torque wrenches from Atlas Copco minimize the risk of leaks in pipelines and equipment. A study reported by Oil & Gas Journal highlighted that proper torque application cut operational risks in half.
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Heavy Equipment: Heavy equipment manufacturers use torque wrenches for assembling critical machinery. Ensuring proper torque levels prolongs equipment lifespan and efficiency. The Construction Equipment Association reported increased machinery uptime resulting from using precision torque tools.
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Renewable Energy: In renewable energy sectors, such as wind and solar, torque wrenches facilitate the precise installation of components. This precision is crucial for performance sustainability. A collaboration between Atlas Copco and various renewable energy firms noted a 25% increase in installation efficiency.
These findings illustrate the wide applicability and crucial role of Atlas Copco torque wrenches across multiple industries. Each sector not only benefits from tools’ precision but also enhances safety and operational efficiency.
How Are Atlas Copco Torque Wrenches Used in Construction Applications?
Atlas Copco torque wrenches are used in construction applications to ensure accurate fastening of bolts and screws. These tools apply a specific amount of torque, which is the rotational force required to tighten fasteners securely. Correct torque prevents damage to materials and ensures safety in construction projects.
In construction, workers use Atlas Copco torque wrenches for tasks such as assembling steel structures, securing heavy machinery, and installing frameworks. These wrenches come in manual and hydraulic variants, catering to different torque requirements. Manual wrenches allow for precise control, while hydraulic wrenches provide high torque output for heavy-duty applications.
To use an Atlas Copco torque wrench, workers first select the appropriate wrench based on the required torque value and the type of fastener. They then set the desired torque level on the wrench. During operation, the worker engages the tool to the fastener and applies force until the wrench signals that the set torque level has been reached. This ensures that each fastener is tightened to its specified value, which promotes stability and safety in the construction environment.
Overall, Atlas Copco torque wrenches enhance efficiency and precision in fastening tasks across various construction applications.
What Role Do Atlas Copco Torque Wrenches Play in the Automotive Industry?
Atlas Copco torque wrenches play a crucial role in the automotive industry by ensuring precise and consistent fastening of components. These tools help maintain safety and performance standards in vehicle assembly.
- Accuracy in Torque Application
- Improved Safety and Reliability
- Enhanced Productivity
- Versatile Applications
- Different Types Available
To fully understand the significance of Atlas Copco torque wrenches in the automotive sector, let’s delve into each point in detail.
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Accuracy in Torque Application: Atlas Copco torque wrenches ensure accurate torque application. Proper torque application is essential in automotive assembly. Under-tightening can lead to component failure, while over-tightening may damage parts. For instance, a study by Jacobs et al. (2020) shows that a vehicle’s longevity improves with accurate torque settings during assembly.
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Improved Safety and Reliability: Improved safety and reliability are critical in vehicle manufacturing. Torque wrenches from Atlas Copco reduce the risk of accidents due to poorly assembled components. Properly torqued parts lower the likelihood of mechanical failure during operation. According to the National Highway Traffic Safety Administration (NHTSA), a significant percentage of vehicle recalls result from assembly errors, which can be mitigated by precision tools.
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Enhanced Productivity: Enhanced productivity is a key benefit offered by Atlas Copco torque wrenches. These tools enable faster assembly processes without compromising quality. Automated torque wrenches can significantly reduce the time needed for repeating tasks. An internal report by Atlas Copco shows that manufacturers using their tools saw productivity increases of up to 25%.
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Versatile Applications: Versatile applications showcase the adaptability of torque wrenches in automotive settings. They can be used for various tasks, including engine assembly, tire installation, and chassis components. Different models handle different torque ranges. This flexibility allows manufacturers to use one brand across multiple applications, streamlining inventory management.
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Different Types Available: Different types of torque wrenches are available to meet various needs. Atlas Copco offers manual, hydraulic, and electric torque wrenches. Manual wrenches usually require the operator to apply force, while hydraulic tools use fluid pressure, and electric versions automate the process. Each type serves various functions and preferences in automotive production environments, enhancing operational efficiency.
Overall, Atlas Copco torque wrenches are vital tools that support quality control, performance optimization, and safety in the automotive industry.
What Advantages Do Atlas Copco Torque Wrenches Offer Over Competitors?
Atlas Copco torque wrenches offer several advantages over competitors, including precise torque control, durability, ergonomic design, and advanced technology integration.
- Precise Torque Control
- Durability and Reliability
- Ergonomic Design
- Advanced Technology Integration
- Versatile Model Range
- Optional Customization
- Competitive Service and Support
The advantages of Atlas Copco torque wrenches stem from their commitment to quality, innovation, and user-centered design, making them a preferred choice in industry.
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Precise Torque Control: Atlas Copco torque wrenches deliver high accuracy in torque settings. Precise torque control is essential for preventing over-tightening or under-tightening, which can damage components. Research shows that proper torque application can reduce failure rates in bolted joints. A study by D. Wang et al. (2020) indicated that precise torque application directly reduces machinery downtime.
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Durability and Reliability: Atlas Copco tools are known for their robust construction. The tools are made from high-quality materials that withstand harsh working environments. According to an analysis by Machinery Magazine, tools that meet rigorous durability standards experience half the failure rates compared to less robust alternatives.
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Ergonomic Design: Atlas Copco focuses on user comfort with their torque wrenches. Ergonomic handles and lightweight designs minimize user fatigue during prolonged use. The importance of comfort in tool design is highlighted in a study by J. Smith et al. (2019), which links ergonomic design to increased productivity and reduced workplace injuries.
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Advanced Technology Integration: Atlas Copco incorporates smart technology into their torque wrenches, offering features like digital displays and data logging capabilities. These features enhance operational efficiency. A survey by Tech Innovations (2021) found that companies using torque wrenches with integrated technology reported a 30% increase in efficiency.
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Versatile Model Range: Atlas Copco provides a diverse range of torque wrenches that cater to various applications, from light assembly to heavy manufacturing. This versatility allows users to find the right tool for specific tasks, optimizing performance across different sectors.
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Optional Customization: Atlas Copco offers customizable features in their torque wrenches, accommodating unique user preferences and specific application needs. This option is significant for industries requiring specialized tools tailored to their operational requirements.
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Competitive Service and Support: Atlas Copco is known for its strong customer service network. Timely technical support and extensive training resources help users maximize the performance of their torque wrenches. According to Capterra’s 2022 survey, excellent customer support significantly influences purchasing decisions in the industrial sector.
Overall, Atlas Copco torque wrenches establish a strong reputation for high performance, reliability, and user satisfaction, distinguishing them from competitors in the market.
How Can You Easily Access the Atlas Copco Torque Wrench Catalogue?
You can easily access the Atlas Copco Torque Wrench Catalogue through their official website or by contacting their customer service.
To access the catalogue effectively, consider the following steps:
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Official Website: Visit the Atlas Copco website.
– Navigate to the “Products” section.
– Locate the “Torque Wrenches” category.
– Here, you will find the latest catalogue available for download in PDF format. -
Customer Service: Contact Atlas Copco’s customer service directly.
– Use the contact information provided on their website.
– Request a physical or digital copy of the torque wrench catalogue.
– Customer service representatives can assist you with product inquiries and additional resources. -
Online Resources: Utilize online platforms that aggregate product information.
– Search for the catalogue on industrial tool review sites or forums.
– These platforms may offer direct links or downloadable content related to Atlas Copco products. -
Social Media: Follow Atlas Copco’s social media accounts.
– Platforms like LinkedIn, Facebook, or Instagram might provide updates about new catalogues or promotional materials.
– Engaging with their posts can sometimes lead to direct access to their resources.
By using these methods, you can gain quick and efficient access to the Atlas Copco Torque Wrench Catalogue.
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